BOM & BOR · Work orders · WIP tracking · India-built

From BOM to finished
goods — every part
tracked on the floor

Release a BOM, open a work order, reserve and issue material, run the route, book good and reject WIP, transfer finished goods to stock. One shop-floor engine, on the same ledger as your inventory and quality.

BOM, BOR & ECN revision control
WIP good/reject & rework built in
Part of the 12-product Fast Suite
app.fastproductionsoftware.com — Production Dashboard
Dashboard
Work Orders
Material Issue
Process / WIP
FG & Rework
Inspection
Reports
Open Work Orders
28
6 released today
WIP Good Today
412
across 9 operations
FG Transferred
340
to stock this week
Reject / Rework
18
7 in rework
Work Order
Type
Stage
Owner
Status
SWO/26-27/0031Bracket Assy · Qty 500
Sales WO
Process
Line A
In-progress
WO/26-27/0018Shaft · Qty 120
Work Order
Issue
Stores
Reserved
SWO/26-27/0029Housing · Qty 300
Sales WO
FG
Line B
Transferred
WO/26-27/0015Cover plate · Qty 200
Work Order
Reject
Rework
In rework
Sound familiar?

You never really know what's made, what's pending, and what got rejected

Production runs on WhatsApp messages, shouted updates and a whiteboard that's always out of date.

Chasing status all day

You ping the supervisor, check WhatsApp and walk the floor, and still can't say how many pieces are actually done.

Made vs pending is a guess

There's no clear number for what's finished and what's still on the line, so promises to customers are really just hopes.

Rejections come as a shock

Scrap and rework surface at the end of the day, long after the material and time are already gone.

What is Fast Production Software?

In plain words, it's one simple screen that runs your shop floor

Fast Production Software is the software your factory uses to make things. It opens a job, hands out the material, follows each piece through every operation, and records what's good, what's rejected and what's finished. Everything your shop floor does, recorded in one place as it happens instead of on WhatsApp, Excel and a whiteboard.

Opens a job and gives out material

Start a work order for a quantity and date, and issue exactly the material that job needs, with no guesswork.

Tracks every piece through the floor

Follow each operation and see good pieces, rejected pieces and rework as they happen, not at day-end.

Handles rejection and rework

Catch rejected parts on the spot, send them for rework, and know nothing quietly disappears.

What you get

A shop floor you can actually see and trust

Live production status

Know how many pieces are done and how many are pending at any moment, no phone calls needed.

No more surprises

Spot rejection and delays early, while you can still do something about them.

Less material wasted

See where scrap and rework come from and stop the same mistakes repeating.

Promises you can keep

Give customers delivery dates based on real progress, not hope.

Trusted by teams running the Fast Suite across India and the Gulf
Solidus Hi-Tech
Nikhtish Engineering
Micro India
Mubea Automation
Mutha Ventures
Supertex Industries
GLO-IND
BioResource Biotech
MMB Bahrain
MMB Kuwait
Solidus Hi-Tech
Nikhtish Engineering
Micro India
Mubea Automation
Mutha Ventures
Supertex Industries
GLO-IND
BioResource Biotech
MMB Bahrain
MMB Kuwait
Complete shop-floor lifecycle

Every work order. Every operation. Every part — on record.

Fast Production Software carries every job through one controlled cycle, from released BOM to finished goods in stock — with reject and rework tracked, not lost.

Make Release BOM & Process Work Order (WO / SWO) Reserve Material Issue to WO Run Route Operations WIP Good / Reject

Close FG / SFG Transfer WO Completed Line Rejection Rework Loop Salvage to FG / Main Process & Reject MIS
Stock moves only at commit points

Material leaves stock at issue (ISS/IWO), not at reserve; finished goods land in stock at transfer (FGP/FG). WIP bookings track quantity through the route without touching finished-goods stock until then.

Good and reject, per operation

Operators book good WIP and reject WIP at every operation, plus any process scrap — so yield and reject rates are visible by operation and work center, not just at the end.

Nothing rejected is lost

Line rejection opens a controlled rework sub-process. Salvaged parts transfer to finished goods or return to the main flow; scrap is booked out and replacement can raise a purchase requisition.

BOM, BOR & work orders

A released BOM becomes a work order on the floor

Everything starts with the engineering definition. You author a master Bill of Materials — the child items, quantity-per and scrap allowance — alongside the Bill of Resources, the machines, labour and operations each level consumes. Multi-level assemblies explode into an indented tree of FG, SFG and raw material. Nothing is usable by production until it is released, and engineering changes flow through a controlled ECN.

From a released BOM you raise a work order — internal (WO) or a sales work order (SWO) against a customer order — manually or auto-generated from the sales plan. It is born a draft, released, and its job cards print for the floor.

Read more
Master & multi-level BOM Bill of Resources BOM release & status ECN revision control BOM costing Work order (WO / SWO) Generate WO from plan Job cards WO specifications
New Work Order WO/26-27/0018
Item & BOM selectedShaft · Rev 3 · released BOM & process
Done
Quantity & due dateQty 120 · due in 6 days
Done
Route sheet attached5 operations · 3 work centers
Done
4
Release work orderDraft 01 → Released 4 · job card ready
Active
5
Reserve & issue materialPRMR explodes the BOM against the WO
Work order can come from: Manual entry · Generate from sales plan
WO captures: Item · BOM rev · Qty · Due date · Route · Specifications · Job cards
Production planner releasing a work order to the shop floor
Material reserve, issue & WIP

Reserve, issue, and track every part through the route

Material moves onto a work order in two controlled steps, mirroring the warehouse's reserve-then-pick discipline. A production requisition explodes the BOM against the work order; stock is reserved to earmark it so it can't be double-committed; then it is issued to the line — the real stock deduction, charged to the order. A wrong issue can be reversed, and unused material returns on the same slip.

As the order runs, operators book good WIP and reject WIP at each operation, plus any process scrap. Production slips move work-in-progress from one operation to the next. Stock only truly moves at issue and at finished-goods transfer — so WIP tracks quantity through the route without touching finished-goods stock.

Production requisition (PRMR) Reserve against WO Issue to WO Stock deducted at issue Issue reversal & return WIP good WIP reject Process scrap Production slips
Material Issue & WIP · WO/26-27/0018
RES/WO · Bar stock 40mm
Reserved 150 kg · earmarked to WO
Reserved
ISS/IWO · Bar stock 40mm
Issued 148 kg · stock deducted
Issued
Op 20 Turning · WIP booked
Good 116 · reject 4 · scrap 0
Good 116
WIP good: 116 WIP reject: 4 Issued: 148 kg
Stock moves at issue (ISS/IWO) · WIP tracked per operation, not against FG stock
Stores operator issuing raw material against a work order
Process, route sheets & inspection

Route sheets that drive the floor — and branch to inspection

Every work order follows a route: an ordered sequence of operations, each on a work center, each with its standard time and process specifications — the dimensional and quality parameters an operator has to hit. Master process sheets are authored once and reused; order-specific sheets carry a job's own route. The floor works from a printed process sheet.

As each operation completes, its status is booked — and it can branch straight into in-process inspection before the part moves on. Defects are mapped to the work center that produced them, and process-cost and rejection MIS show exactly where operations lose time and yield.

Read more
Route / process sheet Master & order process sheet Work centers Operation standard times Process specifications Process completion & status In-process inspection Defect vs work center Process & reject MIS
Route Sheet · WO/26-27/0018 · Shaft
Op 10
Cutting · WC-SAW-01Std time 4.5 min · good 120 / rej 0
Complete
Op 20
Turning · WC-CNC-03Std time 8.0 min · good 116 / rej 4
Complete
Op 30
Milling · WC-VMC-02Spec: bore ø25 H7 · in progress
Running
Op 30 complete → branches to in-process inspection
Process & reject MIS
Op-wise time → process cost · reject by work center → where yield is lost
Machine operator working an operation from a printed route sheet
Finished goods, rejection & rework

Finished goods to stock — reject and rework, tracked

When the route is complete, output transfers into inventory as finished or semi-finished goods — the manufacturing event and the stock transfer, lot-tracked where you need traceability, with over-production handled explicitly. The work order closes as completed, and the finished goods are immediately on-hand for dispatch and for Fast Quality's FG inspection.

Parts that fail on the line aren't lost. Line rejection is captured against the work order, at part or child-part level. A rework decision opens a self-contained sub-process — a rework route is defined and executed, and salvaged parts either transfer to finished goods or return into the main flow. Scrap is booked out, and replacement can raise a purchase requisition.

FG / SFG transfer Lot-tracked FG Excess FG transfer WO completion Line rejection Child-part rejection Rework route & status Salvage to FG or main Replacement PR
FG Transfer & Rework · Production MIS
SWO/26-27/0029 · Housing · FG transfer
300 to stock · lot L-2291 · WO completed
To stock
!
WO/26-27/0015 · Cover plate · Line rejection
12 rejected at Op 40 · booked to WO
Rejected 12
Rework route · Cover plate
9 salvaged → FG · 3 scrap (PSCR)
Rework
340 FG transferred to stock this week · 9 of 12 rejects salvaged
FG on-hand in Inventory/WMS · passed to Fast Quality for FG inspection
Finished goods being transferred to stock on the shop floor
Dashboards & reporting

Every work order. Every operation. Every reject — live.

Fast Production Software ships with the dashboards and MIS a shop floor actually runs on — work-order follow-up, live job-card status, process cost and rejection, BOM costing — plus Dhruv AI, our own AI layer for the questions a fixed report can't answer.

Work Order Dashboard

The production control tower — open vs completed work orders, released vs pending, WIP in progress, and today's transfers, all on one screen for the planner who owns the schedule.

Live Job-Card Status

The live shop-floor position of every job card — which operation each work order is on, at which work center, and how good and reject quantities are building up.

Work Order Follow-up

Every open work order with its due date and ageing — released, in-progress, short-closed or completed — so the planner sees the backlog before it turns into a late delivery.

BOM Level & Where-Used

Indented multi-level BOM explosion and where-used reporting — see exactly what a finished item is built from, and every assembly a component feeds into.

BOM Costing

Roll up material cost from the BOM positions and resource/process cost from the route into an estimated unit cost — the basis for job-order costing and margin analysis.

Process Cost & Rejection MIS

Operation cost from standard times and reject/scrap rates by operation and work center — so you see precisely where the line loses time and yield.

Stock Reservation & Rework

What material is reserved against which work orders, and the rework report showing salvaged versus scrapped quantity — the two numbers that quietly decide throughput.

Dhruv AI Insights & Clustering

Dhruv AI, our own AI engine, clusters rejection and defect remarks into recurring themes across work centers and items, and generates plain-language insight summaries from your production dashboards.

Ask Dhruv AI in Plain English

"Which work center had the highest reject rate last month?" Dhruv AI turns the question into a safe, read-only query and answers with the data and a summary.

WO + SWOTwo order types, one engine
Real-timeNo batch refresh required
Role-basedAccess per user
Dhruv AIAI insights & clustering
The Fast suite

Works even better alongside the Fast suite.

Fast Production Software is one of 12 integrated Fast Technology products built on a single platform. Fast Planning generates its work orders, Fast Inventory holds the material it issues and receives the finished goods it makes, and Fast Quality inspects what it produces — all on one item master, one stock ledger, zero double entry.

Fast Production Software also runs standalone — BOM, work orders, material issue, WIP, FG transfer and rework all work without any other Fast product. The Planning/MRP hand-off, shared inventory ledger and Quality inspection switch on when you license those products.

Implementation that actually works

We map your manufacturing process first — how jobs are released, how material is issued, how the route runs, where WIP stalls, gap analysis. Then we configure Fast Production Software to fit your shop floor. Not the other way around.

What you get:
  • SRS sign-off before build — requirements captured, agreed, locked.
  • PDCA methodology — Plan-Do-Check-Act at every phase with periodic Plan vs Actual reporting.
  • 3 months hands-on handholding — onsite and remote, your staff trained until confident.
  • Video-recorded training sessions — staff who miss sessions can re-watch at any time.
  • End-user sign-off before go-live — nothing switches over until your team says it is ready.
Talk to us about your production process

Support that stays with you

Post go-live is not where we disappear. Dedicated support team, multiple channels, monthly review meetings, and patches issued on feedback. We treat support as part of the product.

Support channels:
  • Dedicated support portal — log tickets, track status, get resolution.
  • Email, WhatsApp, and phone — reach us on the channel that works for you.
  • Remote support via TeamViewer/AnyDesk — screen-sharing resolution for technical issues.
  • Monthly support review meetings — we analyse tickets and share improvement actions.
  • Up to 6 months post-go-live support — included in every implementation.
View support options
Industries

Built for how your
shop floor actually runs

A job shop, an automotive component plant, and a multi-level assembly line make things differently. Fast Production Software serves each with the BOM depth, routing and traceability that discrete manufacturer actually needs.

Fabrication and Job Shops

Sheet-metal, machining and welded assemblies made to order against a customer OA — each job carrying its own BOM, route and process sheet, tracked to finished goods.

Order-specific BOMMake-to-orderJob cards

Automotive Components

APQP/PPAP-governed parts with work-center routing, in-process inspection, and line rejection and rework tracked per work order — the traceability the tier supply chain expects.

Work-center routingIn-process inspectionRejection & rework

Assembly and Sub-Assembly

Multi-level structural BOMs where sub-assemblies feed the final build. Kit and component issue to the line, SFG transfers up the tree, and each level tracked to finished goods.

Multi-level BOMSFG → FGKit issue

Discrete Manufacturers

Make-to-order and make-to-stock component plants running work orders from a sales or production plan, issuing material, and transferring finished goods to stock with full MIS.

Make-to-orderMake-to-stockWO from plan

Machine Builders and ETO

Engineer-to-order builds carry a per-order BOM and process sheet, ECN-controlled revisions, and BOM costing — from released design to a finished machine, tracked as one work order.

Engineer-to-orderECN controlBOM costing

Production and Plant Managers

Work-order follow-up, live job-card status, and process-cost and rejection MIS instead of a spreadsheet — what is on the floor, what is late, and where yield is being lost.

WO follow-upJob-card statusReject MIS
Integrations

Connects to planning, inventory, quality — and WhatsApp

Because Fast Production runs on the shared document engine, its integrations are native table-level links, not brittle interfaces. Planning generates its work orders, inventory holds the material it issues and receives its finished goods, quality inspects what it makes — and WhatsApp and Dhruv AI keep the floor and the manager informed. One backbone.

See all integrations
Dhruv AIInsights · Reject clustering · NL queries
WhatsAppWO status · Shortage · Reject alerts
Fast PlanningWO & reservation from plan
Fast InventoryShared stock ledger
Email & SMSWO release · Shortage · Escalation
Fast QualityInspection & NCR / rework
Fast WMSFG put-away & dispatch
Fast ERPFull manufacturing superset
Resources

Learn production management
from the experts

See all resources

Stop running the shop floor on spreadsheets and job cards

See how Fast Production Software handles your exact manufacturing flow. Live demo, your BOM, your route, your questions. No generic slideshow.

Get a free demo View pricing
No setup fees On-premise or cloud Standalone or with the Fast Suite 3 months onboarding support